Posts Tagged ‘joy of homebrew’

Custom Backshells for Cinch-Jones Connectors

August 7th, 2014

What do you do to complete these hamfest bargains? 3D printing for the win!

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The best thing about it is that you can color-code the connectors, too! Finally, props to a CAD-ninja coworker for whipping up the beautiful SolidWorks model in a couple of minutes.

Notes and Ramblings

August 3rd, 2014

Three perhaps noteworthy amateur radio activities occurred recently around K8GU: 1. During the course of some HVAC upgrades, I was able to get two holes core drilled through the foundation to bring coax and control cables into the house; 2. I operated in the NAQP August CW contest; 3. Evan and I went to the Berryville, VA, hamfest.

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These two ports exit the basement into a crawl space where I will ground the cables before they enter the house.  I still need to get some hydraulic cement or other quick-setting patch mortar to clean up the drill crater on the outside.  Total cost: $5 in materials and a large pizza for the crew.

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Screenshot above shows TRLinux after the end of the contest (obviously it was today, not last night).  TRLinux performed flawlessly again with the YCCC SO2R+ box driving the KK1L band-decoder and 6×2 switch.  I operated for about five hours (probably a little more, and definitely more if I used the NAQP 30-minute time-off rule to calculate it).  I got up after my first operating sitting at the beginning of the contest and left the shack.  As I exited the door, I was hit with the smell of hot electronics.  You know the smell: like when you just let the smoke out of a transistor.  I walked over to the antenna switch matrix where I was using a triplexer to split the hexagonal beam to both radios.  It was warm to the touch.  It seems to have continued to function, but I’ll have to disassemble it at some point to see if any irreversible damage was done.

The August NAQPs are always fun for us out East because there is the ever-present opportunity for sporadic-E throughout the contest, giving us a chance to work nearby states, which can really drive up the multiplier (and QSO, depending on the direction of the opening) total.  Of course, this is the real boon of having a second radio: you can call CQ on your most productive band while looking for openings on the others.  I came down after supper with the family to “work 40 meters before it goes long” and ended up with blistering 10- and 15-meter runs into the Midwest and South.  Since Evan and I were planning to go to the hamfest and I don’t yet have a 160-meter antenna at the “new” QTH, I pulled the plug at midnight local time (0400).  Not sure 40 meters was even getting long at that point.  At any rate, it was wonderful to say “hi” to so many old friends from MRRC, MWA, SMC, PVRC, and beyond!

A final comment:  You can really tell how much better one radio is than another when you have them both side-by-side on your desk.  This was quite apparent when I had the K3 and the TS-930S and it is also apparent with the K3 and the K2.  The K2 is a wonderful radio and fun to operate, especially in the field, but it’s not the K3 as far as fit and finish, among other things.  No, I’m not buying another K3 anytime soon.  The K2 is quite enough for the second radio.

I’ve always heard that the Berryville, VA, hamfest had a good boneyard/fleamarket/swapmeet but I’ve never managed to attend.  I resolved to attend this year and was pleasantly surprised.  Evan came along for the ham-and-egg breakfast, which was good but he rejected the ham after only consuming about 1/3 of it, and a trip to the playground at the school across the road.  This is still a “real” hamfest like the ones I remember going to in the early 1990s before eBay and online trading really took the wind out of swapmeets.  There were plenty of rigs spanning the spectrum of boatanchor to relatively modern, HF and VHF/UHF.  There were lots of amplifiers, as well, (and a small quantity of CB junk; Texas Star, anyone?)  There were also lots of antennas, and even some Rohn 25.  The computer and cell phone accessory dealers were mercifully few and there were lots of tables of parts, bits and pieces.  This is a ham’s hamfest and I’ll be returning.  I picked up a bunch of Cinch-Jones plugs and sockets for my new cable ingress, plus some SMA connectors and flexible coax jumpers.  Plus, I ran into a few friends, although not the ones I expected to see!

More paddle work

May 16th, 2014

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Over the past couple of weeks, I’ve managed to steal away to the machine shop and continue to work on mounting the Schurr Einbau mechanism. I found a piece of polycarbonate in my scrap bin to make the interface between the Einbau and the base. It turned out that the mounting holes are tapped M3-0.5 so I had to make trip to Ace. While I was there, I picked up some brass screws also. Total cost of the project is 52.99 USD. I bored the holes in the base today with the milling machine and tapped them when I got home. Couldn’t resist putting it all together even though I haven’t finished polishing the base or the polycarbonate plate…

Paddle project

May 1st, 2014

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Over the years, I’ve fancifully imagined that I would build a set of keyer paddles. I even went so far as designing a couple concepts and collecting materials…but, inevitably I moved on from the institution with the machine shop and sucker machinist who was showing me the ropes. About a week ago, Mike, W3MC, posted a bunch of goodies for sale, including a Schurr Einbau key mechanism. Since I love my Profi 2, I snapped it up, recalling also that I had a nice hunk of brass for a base. Today, I cut and milled a little base for it. Lots of finishing and some acrylic work remain, but for now, there’s something special about a freshly-milled hunk of metal.

Handle for K2

March 19th, 2014

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Yaesu MHG-1 hand strap for FT-450 works great on the K2.

Thoughts on QRP

August 22nd, 2013

I recently read an excellent post by W2LJ on non-QRPers’ perceptions of “the frustration of QRP.”  While I’m in 100% agreement with what he writes—essentially to “act loud” when you’re operating QRP—I’m guilty of the very first sin he calls out at the beginning:  advising new hams not to start on HF with [a] QRP [rig].

I stand by this advice.  Here’s why.  The advice is often solicited in the context of saving money by buying a QRP radio (e.g., FT-817, IC-703, KX3, etc) versus a full-power unit (e.g., FT-857, IC-706/IC-7000, KX3+KXPA3, respectively).  Everybody wants to save money, not everyone wants to operate QRP, whether they realize it or not.  It’s a whole heck of a lot easier to crank a 100-watt radio down to 5 watts than it is to crank a 5-watt radio up to 100 watts.  So why does that matter since we’re talking about why people should or shouldn’t start with QRP?  If you operate QRP, look at your log.  You should see a pattern.  Most of your QSOs are on CW or digital and on the “core” HF bands, 40/30/20/17/15 meters.

QRP is not frustrating at all, as long as you operate CW (or digital) into decent antennas on certain bands.  Knowledge and skill indeed trump power.  But, if you are just acquiring knowledge and skill for the first time, a little reserve power doesn’t hurt.  Just my thoughts.

Review: Array of Light (3rd Edition)

July 9th, 2013

My friend Matt, KB9UWU, eggs me on to buy things.  Sometimes I listen.  Sometimes I don’t.  But, eventually he wins me over and I’m usually happy with the purchase (e.g., K3 and Hex beam, although I built the Hex from scratch, which reminds me that I owe the blog a discussion of that).  I like to think that I let Matt be the early adopter and then pick and choose based on his experience.  He convinced me to buy a copy of N6BT’s book Array of Light.  Here’s my review.

If there’s anybody that knows antennas in the amateur community, it’s Tom Schiller, N6BT, the founder of Force12 and now owner of N6BT Next Generation Antennas.  He’s also a member of the very successful Team Vertical contest team, who have revolutionized DXpedition and contest expedition antenna systems by replacing trapped tri-band Yagis like the TH-3jr(s), TA-33jr, and A3S, with arrays of verticals located at the water line.  Schiller’s work has been nothing short of revolutionary so I had high hopes for the book.

My copy, like every other copy, is signed by the author.  It’s a good-quality laser print and has the same spiral binding as the Elecraft manuals.  The book is a loosely-edited collection of articles and clippings that read pretty well in series.  But, it’s bear to skim or go back to find specific things unless you’ve read the whole thing cover-to-cover a couple of times.  But, that’s pretty easy to do because Tom is a good storyteller.  My only other complaint is that there are a couple of places where I think Tom has drunk his own Kool-Aid regarding the efficiency of his antennas, especially “linear loading.”  This is a topic that I need to revisit with a pencil and paper study at some point because there is a lot of misinformation floating around about traps, linear loading, and “multi-monoband” antennas.  It’s not clear to me that anyone has sat down and really examined this in a methodical way.  It was disappointing that he quoted numbers like “greater than 99% efficiency” without going into more detail about the efficiency of a full-size antenna versus the linear-loaded one, etc.  Of course, this is difficult, but it’s something that always makes me a bit skeptical.

Array of Light is worth the price of admission for a couple of reasons—the first is the stories and the second is the antenna designs.  I’m a big proponent of not reinventing the wheel on most of my homebrew projects and this book is sure to provide some proven designs to work with.  Especially if you want a good discussion of practical antennas for DXpeditioning and contesting I think it’s a real winner.

Do you see what I see?

July 7th, 2013

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  1. Crystal oscillator for 98.5 MHz.  Check.
  2. TUF-1 and TUF-3 mixers.  Check.
  3. SMT protoboard.  Check.
  4. MMIC amplifiers.  Check.
  5. Larcan TV exciter amp.  Check.

Do you see what I see?  Yes, a 222-MHz transverter is on the horizon.

W3APL/B 903-MHz beacon

May 7th, 2013

Late last Summer, it came to my attention that the 903-MHz W3APL beacon had gone off-line.  The failure was intermittent and seemed to resolve itself after power was reset.  Several efforts to troubleshoot it were undertaken by myself and others, including running it at high duty into a dummy load over a period of days.  I was unable to get the problem to manifest itself on my bench.

A synthesized source (Analog Devices demo board) was offered by a friend of the Club, however it did not produce the desired output (or any output at all).  It’s not clear whether this was the fault of the synthesizer or the user (me).  The notional plan was to replace the beacon, which consists of a 75-MHz crystal oscillator followed by 12x of multiplication and a small RF power module, with the synthesizer and a new RF power module.  The project languished, as they often do in my hands.  But, two weeks ago I picked up the task again and made some real headway.

Really, the failure had to be one of a couple of things:  1.  Intermittent connection exacerbated by thermal cycling.  2. Oscillator “unlock” due to component aging and thermal cycling. I reasoned that as long as we could eliminate #1, the multiplier chain and amplifier should be fine.  The behavior seemed to point toward #2 or perhaps a combination of #1 and #2.  I came across a forlorn Programmed Test Sources PTS-040 that I had rescued from another group’s surplus heap to put in my lab.  I hadn’t used it in the two years that it was in my possession, so it seemed logical to provide it to the Club on a long-term loan.  The problem was that it didn’t go up to 75-MHz.  So, I cooked up a little multiplier chain.  My “good” HP spectrum analyzer is on-loan to a paying program so I had to make do with the FFT function on the fastest Tektronix portable scope I had in the lab.

My initial effort at the multiplier chain was to build a 2N3904 amplifier that swung way into saturation producing a signal rich in harmonics.  I went straight away for the 903-MHz signal but I couldn’t get a good enough lumped-element filter to eliminate the adjacent harmonics.  So, I tried for the 75-MHz injection.  This demanded a buffer amplifier so I lazily reached for the MMIC drawer in and retrieved one of the plentiful MAR-8s.  Plenty of gain…and, as I would find out in a moment…conditionally stable!  To exercise the eloquent euphemism of Ben, N3UM, the MMIC “burst into song” at about 63 MHz.

Back to the drawing board.  I knew that I had something that would work, so I redesigned the deadbug layout on an SMD protoboard (the kind with all the pads in a grid).  I replaced the discrete 2N3904 and MAR-8 MMIC amps with SGA-4586Z MMICs (which are a little too nice for this service, but I have a ton of them).  Viola!

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It’s the little board on the far wall of the diecast box with the SMA connector on the left and two toroids.  37-MHz RF comes in from the PTS-040 through the BNC jack in the wall.  It’s multiplied up to 75 MHz on the new board and piped down to the remaining 12x multiplication and amplification stages before going to the little brick PA in the lower left (not visible).

So far, it sounds good.  I was able to monitor it with my W1GHZ transverter strapped to the IC-290A in my car and using a WA5VJB cheap Yagi tossed in the back seat.  I lost the signal about 5 miles away with that setup, which is really pretty decent all things considered at that frequency, etc, etc.  Nominally, the frequency should be 903.054 MHz.  I found it at about 903.048 MHz on the lash-up.  Brian, ND3F (aka N3IQ/R) reported that he found it at 903.046 MHz with KA3EJJ’s setup.  If you’re in the vicinity of FM19ne and are setup on 902/903, we’d appreciate a report.  The big thing is the long-term stability.  So, we’ll continue to monitor it.

Now…to get back to that 930 on my bench…

More Hexbeam

February 25th, 2013

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“What have you done to my play set?”  This gym made a convenient place to string wires, etc.  Two poles in the photo form part of the EWE RX antenna here at K8GU that was hastily erected before the NA Sprint CW.  One of the poles is ty-wrapped to the play set.  Doing my best to keep it klassy and impress the neighbors.

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And, we’re up in the air!  The M2 9M2SSB is a little bit out of alignment due to the hex getting tangled in one of the antennas that it was due to replace.  I have already realigned that.  So far, the antenna seems to have useful front-to-back.  Gain is hard to tell since I took down all of the antennas it was to replace.  But, it does seem to work.  I’m suffering from high SWR (above 3) on both 21 and 50 MHz.  G3TXQ warns of interaction between 18 MHz and 50 MHz.  Do not yet know the cause, but I’m looking into it.

Although the antenna is relatively easy to handle, I don’t plan to make a habit of taking it down for work.  Speaking of taking down, the 40m dipole whose center insulator is just visible behind the reflector of the 2-meter beam will be replaced by an as-of-yet-secret antenna.